The Lycoming XR-7755
Introduction and Contents
by Kimble D. McCutcheon
Published 1 Aug 2024; Revised 11 Dec 2024


Lycoming XR-7755-3
Larry Rinek
The Lycoming XR-7755 was the largest complete U.S. aircraft engine ever to run. Capable of producing 5,000 takeoff horsepower and cruising at extremely low fuel consumption, it was intended to power huge intercontinental bombers. Its development started in 1943; by 1948, it had struggled through a 50-hr full-power test, which exposed many issues that still needed work. The Air Materiel Command abandoned the project; it was clear that the future was going to be large gas-turbine-powered bombers whose range was extended by aerial refueling.

This article is taken almost exclusively from primary sources in Record Group 342 (Records of U.S. Air Force Commands, Activities, and Organizations) at the U.S. National Archives at College Park, Maryland.

 

Preface

The Lycoming XR-7755 is an engine that I have researched since 1995. It is time to write about it. This will be a long article, and I have decided to provide installments as I sift through the source material. Those who have not done research in the U.S. National Archives' Record Group 342 Engineering Division files cannot easily conceive how daunting a task this is.

Imagine that a truck full of loose-leaf pages in no particular order dumps its load onto you lawn. You've no idea what the pile contains or even whether its contents are related. So you start picking through the big pile and making little ordered piles whose contents seem to belong together. This is the strategy I have taken with my previous books. For this book-length article, I intend to repeat what has worked before and to reveal that process as it unfolds, which means the reader is going to experience a work in progress rather than the finished result. I plan to add new content as I process it, so things may not appear in a rational order. I plan that the coverage of this engine will be largely chronological, but suspect that story arcs will reveal themselves as work progresses; these will be treated separately. Indeed, the Contracts/Administrative and Specifications topics are already active. The good news is that much of this material is the hand-written notes of the MatCmd XR-7755 project manager, J. Glen Blackwood. This presents a rare opportunity to analyze the project manager's role and the many hats (technical, adminstrative, referee, etc.) that he wore.

Please sit back and enjoy the process. I shall be continually updating a change log that shows what has recently been added. Please feel free to email me if you have suggestions, comments, or spot errors. I hope we all learn some new things about the XR-7755. — Kimble D. McCutcheon

Background

On 1 Sep 1939, Nazi Germany invaded Poland, marking the beginning of WWII. On 3 Sep 1939, France and Great Britain declared war on Nazi Germany. Meanwhile, U.S. Army Air Corps (USAAC) planners who embraced the strategic bombing doctrine were building a bomber fleet around aircraft intended to fly from European airfields. Germany's rapid defeat of Poland tossed that idea into question.

Facing the possibility that the USAAC might have to prosecute a war against Germany from the continental United States, it became clear that a new class of bombers would be required, ones that could carry a 10,000 bomb load 10,000 miles. The studies associated with this new strategy were lumped together under classified project number MX-423. Aircraft manufacturers were invited to submit proposals; Boeing and Consolidated-Vultee complied. The USAAC was unimpressed, claiming that the proposals were too conservative (although it did eventually buy the Convair B-36). The Materiel Command's Aircraft Laboratory ultimately drew up its own design series under the heading of MCD (Materiel Command Design) 392. These huge aircraft concepts featured up to 12 engines, a 655,000+ lb gross weight, a 321 ft wingspan, 120,000 lb maximum bomb load, and a 14-man (or more) crew. Allison V-3420 engines were to power these monsters.

Realizing that 12 engines would be problematical and that fewer, more powerful engines would be optimal, the USAAC invited engine proposals. Lycoming and Studebaker designs were most attractive. The Studebaker XH-9350 did not get much beyond single-cylinder testing. However, the Lycoming XR-7755 came very close to fruition. [Cully, George. The Range Extension Problem. 2012 AEHS Convention Presentation]

 

Working Topics

1943
1944
1945
1946
1947
1948
Contracts/Administrative
Specifications
Appendices (Acronyms, Glossary, Personnel)

Additions, Change History

08-01-2024: First Post
08-03-2024: 6 Mar 1944; Appendices; Specification 28144-A; Specification XR-28938-A
08-07-2024: 10 Mar 1944; 12 Apr 1944; 24 Apr 1944; 1 Aug 1945;
08-08-2024: Errors corrected in Working Topics 1943 and 1944.
08-09-2024: 14, 15 Aug 1944; 24 Aug 1944; 31 Aug 1944; 13, 14 Sep 1944; 8, 9 Nov 1944; 4, 5 Dec 1944.
08-20-2024: 8 Jan 1943.
08-24-2024: Many pages of hand-written notes mostly wound up in the Contracts/Administration Working Topic, still in no condition to publish. However, a few gems emerged – 18 Jun 1943, 7 Jan 1944.
08-27-2024: 20 Jun 1944; 4 Aug 1944; 20 Jun 1944; 2 Sep 1945; 18 Mar 1946; 20 Apr 1946; 9 May 1946; 7 Aug 1946; 20 Aug 1946
08-30-2024: 4 Jan 1945; 22 Jan 1945; 5 Feb 1945; 19 Feb 1945
08-31-2024: 5 Mar 1945; 22 Mar 1945; 23 Apr 1945; 11 Jun 1945; 26 Jun 1945; 20 Aug 1945; 1 Oct 1945
09-03-2024: 4 May 1945; 14 Jan 1946; 25 Apr 1946; 6 Jun 1946
09-04-2024: 25 Jun and 1 Jul 1946, 10 Jul 1946, 10 Sep 1946, 19 Sep 1946, 9 Oct 1946, 12 Oct 1946
09-05-2024: 15 Nov 1946, 3 Dec 1946, 18 Dec 1946, 26 Dec 1946
09-07-2024: 15 Jan 1947, 18 Feb 1947, 26 Feb 1947, 4 Mar 1947, 4 Apr 1947, 9 Apr 1947, 2 Jun 1947, 2 Jul 1947, 26 Aug 1947, 1 Oct 1947, 13 Oct 1947, 11 Dec 1947, 17 Dec 1947
Regular readers of this series have probably notices some duplication, especially among the references to the original material from which the series was drawn. At this point only about one-third of the material has been reviewed. As new material is processed, paragraphs will be written that belong between ones already published, yet these come from different source material, which is why each paragraph ends with a reference. Once all the raw material has been processed and written up, the author plans to edit entire article and coalesce some of the repeated material. Please be patient. Also, if readers notice errors or have suggestions/comments, please send an email to the webmaster at the address at this page bottom. - KDM
09-10-2024: 1 Mar 1944; 24 Mar 1948; 13 Apr 1948; 25 May 1948; 8 Jul 1948; 19 Aug 1948; 30 Sep 1948
09-27-2024: Mar 1944; 19 Apr 1945 – X-7 Firing Order; 4 May 1945; 11 Sep 1945; 12 May 1947; 2 Jun 1947; 17 Feb 1948
10-02-2024: 19 Apr 1948 – First 50-hr Test at 5,000 hp
10-02-2024: Specifications, Installation Drawings and Power Curves:
    5 Jul 1943 — Lycoming X-6 Engine Specification No. 2020
    30 Jun 1944 — Lycoming X-7 Engine Preliminary Specification; Installation Drawing No. 80001
    4 Jun 1945 — Lycoming XR-7755-3 Engine Specification No. 2031-A; Installation Drawing No. 80004; Power Curve No. 5714
    29 Nov 1945 — Lycoming XR-7755-5 Engine Specification No. 2030-B; Installation Drawing No. 80006; Power Curve No. 3985
    7 Feb 1955 — Military Specification MIL-E-25109, Engines, Aircraft, Reciprocation, General Specification For (supersedes AN-9500d dated 23 Sep 1948)
10-07-2024: 1 Jan 1945 — XR-7755 Engine Mounting Study
10-07-2024: 4 Jun 1945 — Lycoming XR-7755-1 Engine Specification No. 2020-C; Installation Drawing No. 80005; Power Curve No. 3985
11-13-2024: 1 Jan 1947 — Lycoming XR-7755 Performance Compared to Turboprops in Development
11-14-2024: 1 Dec 1946 — Lycoming XR-7755 Hours Run During 1946
11-18-2024: 15 Jul 1947 — Lycoming XR-7755 Development Direct Injection Calibration
    1 Oct 1947 — Fire in the Test Cell
    15 Oct 1947 — September 1947 Status Report
    29 Jan 1948 — Testing Schedule and Results
    18 Nov 1948 — The XR-7755 is Still Far from Reliable
11-19-2024: 3 Dec 1946 — Lycoming XR-7755 Verification Test Report List
12-01-2024:3 Mar 1944 — Study of Power Required per Cylinder
    11 Sep 1945 — Engine / Turbosupercharger Characteristics Comparison
    January 1946 — XR-7755 Contract Summary
    3 Dec 1946 — XR-7755 Performance on Various Fuels
12-11-2024: Edits, Appendices Updates