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Radial engines; compensation for timing & balance error

 
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gryan
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PostPosted: Sat Jun 18, 2005 20:38    Post subject: Radial engines; compensation for timing & balance error Reply with quote

Correspondents to Torque Meter discussed balancing and timing issues (valve and spark) pertaining to radial aircraft engines.

A great deal of effort was employed in this regard during the design and construction of the great radial engines. Several clever fixes and compensation schemes were realised to mitigate some of the problems introduced by the effects of the master and slave rod system.

In TM it was mentioned that a lot of work was spent on deriving "true motion" mechanisms to ensure all pistons underwent the same motion and had the same timing. This sounds very interesting. As a mechanical engineer I would like to know more about those schemes. I understand there were patents filed. Does anyone know the patent numbers or the names of the inventors? Who were the applicants and which companies were involved?

What were the mechanisms derived?

Any comments appreciated!

Regards

Gerald

PS Quoting patent numbers is a good way to compile a list of relevant data, as the patents are available to look up on the web freely.

If anyone is interested I'll post some links to some Patent Offices.
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kmccutcheon



Joined: 13 Jul 2003
Posts: 298
Location: Huntsville, Alabama USA

PostPosted: Sun Jun 19, 2005 06:41    Post subject: Reply with quote

“True motion” schemes for radial engines fall into two broad categories: ones with slippers on each connecting rod big end, and ones with some sort of mechanism replacing the master rod.

The Le Rhone rotary is perhaps the best known example of the first type, although inventors continue to use this scheme even today. A couple of examples I quickly found in my collection of patents are:
2,040,465 – Roland Chilton, assigned to Reed Propeller Co.
2,146,530 – Roland Chilton, assigned to Wright Aeronautical Corporation

Salmson radials with the Canton-Unne mechanism is probably the best known of the second type. A copy of the Canton-Unne patent can be found at
http://www.enginehistory.org/Misc/GB190927672.pdf

Other examples include:
2,092,639 – Roland Chilton, assigned to Reed Propeller Co.
2,235486 – Charles Lawrance, assigned to Lawrance Research and Engineering.
2,256,094 – Bradford Lynch

Unfortunately, there is no patent classification for “true motion connecting rods.” US Current Classifications 74/580 and 123/54.2 abound with many such schemes. Lists of patents in these classifications can be developed from:
http://www.uspto.gov/go/classification/selectnumwithtitle.htm
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Kimble D. McCutcheon
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gryan
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PostPosted: Sun Jun 19, 2005 16:01    Post subject: "True motion" for radial engines. Reply with quote

Kimble, thanks for your post.

I'll look up the patents you recommended.

The only example I knew of was the Nordberg. These were two stroke radials with a true motion linkage. They were used to generate electricity for aluminium smelting. The crankshafts were vertical. They had a single row (level?) of cylinders with an even number of the cylinders in the row. They were huge units (ship engine size).

As an aside; I have often thought the radial engine would make an ideal power unit for trucking (or marine) applications.

A radial can be located aft, or even ahead of a truck cab (aft is better). Access and mass distribution would be improved. Taking some load of the steering axle would be a good thing. Interesting the manufacturers insist on the in-line six and on some V-types.

When the Detroit Diesel people moved out of two-strokes (which were short and compact) and into the Series 60 four-stroke, access became much more difficult in many instances. I know technicians and mechanics who left the game rather than work on those super tall engines in tightly crowded engine spaces. A radial low & behind the cab would be an improvement.

As far as radials in marine use are concerned, here is a link:

http://www.yachtboutique.com/BugattiMarine/Engines.htm

Now where do these come from? I'm betting they're Russian.
For the power they are compact. I'd love to hear one of these running through open stacks!

They would have to be the new champions when it comes to cylinder count. Until now the largest number was the V-24 two-stroke Detroit Diesel 24V71 with twenty-four cylinders. That one did sound nice.

Regards


Gerald
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kmccutcheon



Joined: 13 Jul 2003
Posts: 298
Location: Huntsville, Alabama USA

PostPosted: Mon Jun 20, 2005 16:23    Post subject: Re: "True motion" for radial engines. Reply with quote

gryan wrote:
As an aside; I have often thought the radial engine would make an ideal power unit for trucking (or marine) applications.


Rudy Daub, designer of the Wright R-2600, used the connecting rod geometry for a 7-cylinder automotive radial of his own design as the starting point for the 42-cylinder Wright Tornado. He solved many of the packaging issues with an elegant transmission, the subject of US Patent 2,197,758. Daub also had a patent for a true motion connecting rod, US 2,259,102.

gryan wrote:
As far as radials in marine use are concerned, here is a link:

http://www.yachtboutique.com/BugattiMarine/Engines.htm

Now where do these come from? I'm betting they're Russian.


Good bet! We first heard about this engine from a member who sent a photograph of the 42-cylinder version. Another member traced it to JSC-Zvezda, who apparently manufacturers the engine. It presumably started life as a powerplant for large bombers. Although the English version of the Zvezda web site is not working as of this writing, here is the link:

http://www.zvezda.spb.ru/eng/m507a.htm
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Kimble D. McCutcheon
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gryan
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PostPosted: Mon Jun 27, 2005 05:27    Post subject: Interesting Patents Reply with quote

And a version with more than 100 cylinders! Amazing.

Thanks for the patent numbers. I'll be chasing them up. Good mechanical engineering to read and think about.

Perhaps we should have a listing on the AEHS site for interesting patents. All that need be disclosed is the subject of the patent, the applicant (company), inventor and patent number. Patents are freely available on the web and once you have the patent number you can get whatever you want to look at.
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